A good quality homemade open back tenor banjo

This view of the tailpice shows the method of fastening the strings and leading them over the rim of the banjo Home Made Banjo Mk2 - Head
Side view - Because the pot is round and the tailpiece is not, a shaped washer is cut out of sapele and inserted between the two. It also serves the purpose of distancing the tailpiece out from the pot, giving a gap in which the tone ring can slide. Home Made Banjo Mk2 - Head
Here is a shot of the assembled banjo that shows the coordinator rod and tailpiece fastenings in detail.

The tailpiece is locked firmly to the pot by the nut (and washer) on the inside. The bolt then continues through into the coordinator rod which holds it in position and prevents string tension from distorting the pot.

P.S.
I've seen suggestions that 'adjusting' a coordinator rod can be use to modify the tone of a banjo. So can mashing it with a baseball bat.
The coordinator rod should be mounted 'cold' with no tension anywhere, providing a rigid support to the more fragile wooden parts when you start winding on the string tension.

Home Made Banjo Mk2 - Head
Here is a close-up of the tension clips. These are bent from the same material as the tone and tension rings, 1/2 by 1/8th aluminium bar.

I use a bench vice to bend these by hand, The curve of the 'hook' is formed by bending at right angles then peening down with a hammer over a 1/8th steel bar. The resulting hook is then trimmed with a hacksaw and file.
I hook the clips over the bottom of the pot rather than screw on a bracket because I just don't like putting screws into such a thin piece of wood then hauling on it.

If anyone wants precise step-by-step instructions on how I do the bends, drop me a line

Home Made Banjo Mk2 - Head
The pegs are turned by hand on a lathe. To get the taper right, I do a little experimenting with scrap until I get the angle I want then take a 'sight' on a point on the far wall where my chisel is pointing to get the right angle. The angle isn't half as critical as you might think because the pegs tend to ream out their own hole taper quite quickly.

To make the corresponding holes I use a taper reamer (1 in 20) that I made myself. I just used my metal lathe to cut a 1.5 degree taper out of stainless steel bar then cut a spiral groove down it with a hacksaw. Mounted in a bench drill it makes taper holes perfectly easily although it does make the wood smoke a bit if I really lean on it.

Home Made Banjo Mk2 - Head


Web design by: 

Quantum Interface